Diagnostics & troubleshooting for industrial IoT
A direct integration between AVEVA PI Vision and Visplore lets engineers and operators go from a flashing KPI to a forensic data deep-dive with a single click. The current event is instantly compared against hundreds of historical situations across dozens of variables revealing what changed, and what didn’t.
PI Vision excels at situation awareness it’s the first screen you check when something goes wrong. But when you need to understand why a KPI is off, building ad-hoc displays under pressure takes significant time, and PI Vision was not designed for exploring relations between many variables. For many cases, especially outside the central data team, there is no established path to a thorough, data-driven analysis.
One click from bad KPI to diagnostics: Visplore compares current anomalous events against historic runs for dozens of variables, and automatically surfaces the largest deviations.
Hafslund operates more than 80 hydropower plants in Norway, with over 1,000 PI Vision displays used for situational awareness across centralized and site teams.
Hafslund monitors shutdown duration (90% → 40% speed) for 160 turbines since any uncontrolled deceleration can indicate mechanical stress or control issues. When a too-fast shutdown was flagged, an operator clicked a button on the PI Vision display configured as the entry point to the Visplore integration. Visplore instantly loaded high-resolution data for all shutdown event frames and overlaid them against the full history of reference runs across dozens of variables. It automatically ranked the sensors that deviated most: bearing vibration, guide vane opening, and penstock pressure all showed anomalous patterns. The user simply browsed the ranked list no manual tag selection needed.
This revealed an overspeed event from a grid disconnection as the root cause, and not a machine malfunction. The delayed guide vane closure from the grid disconnection resulted in a different speed profile. The full diagnosis and team communication were completed the same day.
connected for standardized deep-dive
from alert to root-cause diagnosis
to implement a deep-dive template from scratch
Compare the current production run against historical good batches across every process variable 1-click access from PI displays.
Link scrap events and Cp/Cpk deviations back to process and energy data across the full production chain.
Apply the same comparative diagnostic template across entire fleets or production lines one template, many assets.