Visplore helps engineering teams at foundries, presses, rolling mills and machining lines turn scattered process, quality and asset data into clear answers, without writing code or waiting on outside data science support.
Visplore helps identify coil grip failure events during hundreds of coil changes in a rolling process, and a clamping force issue as potential explanation. The changes are extracted and compared automatically, and impact factors are sorted by relevance.
Casting defects, rolling instability, extrusion issues and tool wear all leave traces in your process data. The data is usually there, in iba or PI. Explaining what happened, and catching it earlier next time, is the hard part.
Monitoring tools flag a deviation. Explaining what actually caused it still means digging through thousands of raw process variables by hand.
Tracing quality issues, customer complaints or asset failures back through the whole production chain takes so much effort that the analysis is often not done at all.
Gradual degradation of presses, mills, furnaces and drives builds up quietly in the data, and is often only noticed once it causes downtime or scrap.
Asset Management
Model the expected behaviour of presses, mills, furnaces and other critical equipment, then get an early signal when readings drift outside their normal range.
Quality Troubleshooting
Compare good and bad batches side by side across process, material and quality data to find what actually changed, rather than guessing.
Process Optimisation
Understand how process parameters affect cycle time, yield and energy use across a line or between sites, and act on what you find.
Whether you operate a steel mill, aluminium plant, foundry, forge, extrusion line or machining facility, engineers use Visplore to investigate:
from days to minutes
Customers report cutting root cause analysis that used to take days of manual data work down to a few minutes.
One workspace, every source
Connect iba, PI, MES, LIMS and file-based data in one place, without building custom pipelines.
Built for engineers
Guided, visual workflows are designed for process, quality and maintenance engineers, not only data scientists.
Data stays on site
Visplore deploys inside your existing infrastructure, so production data never has to leave the plant.
Tell us a little about your production environment and we will set up a short demo, ideally around a real troubleshooting case from your own plant.
