QUALITY ANALYTICS FOR MANUFACTURING
From Thousands of Quality Trends to Instant Clarity
Visplore gives quality engineers and managers in high-variety production a single place to monitor products and drill into root causes in minutes, not days.
THE CHALLENGE
In high-variety production, each product has dozens of quality characteristics monitored across multiple plants, machines, and formats. The result: thousands of individual trends and no reliable way to know which ones need your attention right now.
THE SOLUTION
Visplore automatically retrieves data from your systems for a seamless workflow from global quality oversight to detailed root-cause analysis for process data along your production chain. So your team focuses on solving problems, not searching for them.
Instant overview across all products, plants & characteristics. Problems glow red. Stable processes stay green. Nothing hides.
Visplore takes you straight from bad KPIs to validated hypotheses, with structure and automated suggestions where to look at.
When a KPI turns yellow, Visplore takes you straight from the alert to a validated hypothesis by comparing process data across good and bad production orders for the same product, step by step along the entire process chain.
Visplore highlights every combination of product group, quality characteristic, and production site colour-coded by non-conformity rate. Problems glow red. Stable processes stay green. Nothing hides.
HOW IT WORKS
Visplore automatically scans thousands of product–characteristic–plant combinations and surfaces deviations, outlier clusters, and negative trends in a single heatmap overview.
Select any combination and compare good vs. bad production orders along the production chain. Process parameters, machine cycles, etc. are sorted by difference automatically.
Share validated hypotheses via standardised PDF reports. Reusable templates mean the same structured analysis runs across every site — and expertise travels with the template.
less time spent on routine quality monitoring, freeing engineers for root-cause analysis
reduction in quality-related losses through earlier detection of emerging issues
lower scrap rate through faster process drift identification across the production chain
CUSTOMER SUCCESS STORY
RHI Magnesita, the world leader in refractories, operates production sites worldwide and manufactures a wide range of refractory products. Each product is associated with numerous quality characteristics resulting in thousands of individual trends to monitor.
With Visplore quality analytics templates pulling data automatically from the company’s data warehouse, quality teams now immediately see where issues are emerging across all plants, products, and formats and can drill into details interactively.
less time on routine quality monitoring engineers focus on root causes, not chart reviews
instead of hours to detect emerging quality problems globally across all sites
Martin Pischler
Senior Vice President
RHI Magnesita
CUSTOMER SUCCESS STORY
RHI Magnesita, the world leader in refractories, operates production sites worldwide and manufactures a wide range of refractory products. Each product is associated with numerous quality characteristics resulting in thousands of individual trends to monitor.
With Visplore’s analytics templates pulling data automatically from the company’s data warehouse, quality teams now immediately see where issues are emerging across all plants, products, and formats and can drill into details interactively.
less time on routine quality monitoring engineers focus on root causes, not chart reviews
instead of hours to detect emerging quality problems globally across all sites
Martin Pischler
Senior Vice President
RHI Magnesita
TRUSTED BY
DATA INTEGRATION
Visplore connects directly to your existing IT/OT infrastructure. No data migration, no rebuilding pipelines. Your quality data reaches Visplore the same day you start.
Join quality teams at dozens of manufacturers, who have already made the shift from chart reviews to real insight.