QUALITY ANALYTICS FOR MANUFACTURING

From Thousands of Quality Trends to Instant Clarity

Visplore gives quality engineers and managers in high-variety production a single place to monitor products and drill into root causes in minutes, not days.

BOOK LIVE DEMO SEE HOW IT WORKS

THE CHALLENGE

Quality oversight at scale is a search problem and it shouldn’t be

In high-variety production, each product has dozens of quality characteristics monitored across multiple plants, machines, and formats. The result: thousands of individual trends and no reliable way to know which ones need your attention right now.

THE SOLUTION

Visplore: end-to-end analytics for quality data that starts where your SPC software ends

Visplore automatically retrieves data from your systems for a seamless workflow from global quality oversight to detailed root-cause analysis for process data along your production chain. So your team focuses on solving problems, not searching for them.

Global quality overview

Instant overview across all products, plants & characteristics. Problems glow red. Stable processes stay green. Nothing hides.

Automated issue detection: non-conformity clusters, declining CpK values, systematic deviations from setpoints, and emerging outlier patterns, all flagged automatically
One-click drill-down into interactive SPC-style trend charts and box plots for any selected combination
Graphical outlier selection and exclusion individually or automatically without modifying source data
Instant plant-to-plant and order-to-order comparison via histograms, box plots, and heatmaps
Automated PDF reporting, schedulable once per day via e-mail

Structured root-cause analysis

Visplore takes you straight from bad KPIs to validated hypotheses, with structure and automated suggestions where to look at.

Graphical comparison of good vs. bad orders: Process parameter levels, machine cycles, furnace temperature curves, etc. ranked by relevance
Configurable to span all relevant steps – from raw material to final inspection
Reusable analysis templates standardise troubleshooting across sites and product families
Transparent logic — no black-box AI

Root-cause analysis Quality monitoring

Previous Next

Structured root-cause analysis in three clicks

When a KPI turns yellow, Visplore takes you straight from the alert to a validated hypothesis by comparing process data across good and bad production orders for the same product, step by step along the entire process chain.

Graphical comparison of good vs. bad orders: Process parameter levels, machine cycles, furnace temperature curves, etc. ranked by relevance
Configurable to span all relevant steps – from raw material to final inspection
Reusable analysis templates standardise troubleshooting across sites and product families
Transparent logic — no black-box AI

Instant overview across all products, plants & characteristics

Visplore highlights every combination of product group, quality characteristic, and production site colour-coded by non-conformity rate. Problems glow red. Stable processes stay green. Nothing hides.

Automated issue detection: non-conformity clusters, declining CpK values, systematic deviations from setpoints, and emerging outlier patterns, all flagged automatically
One-click drill-down into interactive SPC-style trend charts and box plots for any selected combination
Graphical outlier selection and exclusion individually or automatically without modifying source data
Instant plant-to-plant and order-to-order comparison via histograms, box plots, and heatmaps
Automated PDF reporting, schedulable once per day via e-mail

HOW IT WORKS

From alert to action in three steps

Detect

Visplore automatically scans thousands of product–characteristic–plant combinations and surfaces deviations, outlier clusters, and negative trends in a single heatmap overview.

Diagnose

Select any combination and compare good vs. bad production orders along the production chain. Process parameters, machine cycles, etc. are sorted by difference automatically.

Act

Share validated hypotheses via standardised PDF reports. Reusable templates mean the same structured analysis runs across every site — and expertise travels with the template.

50–80%

less time spent on routine quality monitoring, freeing engineers for root-cause analysis

10–20%

reduction in quality-related losses through earlier detection of emerging issues

5–15%

lower scrap rate through faster process drift identification across the production chain

CUSTOMER SUCCESS STORY

RHI Magnesita: from thousands of trends to instant transparency

RHI Magnesita, the world leader in refractories, operates production sites worldwide and manufactures a wide range of refractory products. Each product is associated with numerous quality characteristics resulting in thousands of individual trends to monitor.

With Visplore quality analytics templates pulling data automatically from the company’s data warehouse, quality teams now immediately see where issues are emerging across all plants, products, and formats and can drill into details interactively.

50–80%

less time on routine quality monitoring engineers focus on root causes, not chart reviews

Minutes

instead of hours to detect emerging quality problems globally across all sites

10–20%

reduction in quality-related losses through earlier intervention

READ STORY DOWNLOAD AS PDF

Industrial production of elastic clinker tiles. Modern technologies with the use of polymeric materials and natural clay. Facade ceramic tiles for exterior decoration of houses.

“Visplore allows us to quickly see where quality issues might be emerging across our production. It has greatly improved the way we monitor our quality data.”

Martin Pischler
Senior Vice President
RHI Magnesita

CUSTOMER SUCCESS STORY

RHI Magnesita: from thousands of trends to instant transparency

With Visplore’s analytics templates pulling data automatically from the company’s data warehouse, quality teams now immediately see where issues are emerging across all plants, products, and formats and can drill into details interactively.

50–80%

less time on routine quality monitoring engineers focus on root causes, not chart reviews

Minutes

instead of hours to detect emerging quality problems globally across all sites

10–20%

reduction in quality-related losses through earlier intervention

READ STORY DOWNLOAD AS PDF

“Visplore allows us to quickly see where quality issues might be emerging across our production. It has greatly improved the way we monitor our quality data.”

Martin Pischler
Senior Vice President
RHI Magnesita

TRUSTED BY

Used by leading manufacturing companies

Leading manufacturing companies rely on Visplore for systematic root-cause analysis.

DATA INTEGRATION

Works with your data, wherever it lives

Visplore connects directly to your existing IT/OT infrastructure. No data migration, no rebuilding pipelines. Your quality data reaches Visplore the same day you start.