Visplore connects directly to your iba HD Server and enables guided root cause analysis across hundreds of production events — fully on-premise, European-built, no data ever leaves your plant.
less scrap rate
OEE improvement
less engineering hours
weeks until RoI
HOW IT WORKS
Visplore sits directly on top of your iba HD Server — no data export, no middleware. Your existing iba infrastructure is the foundation for systematic root cause analysis across your entire metalworking operation.
Example: Visplore helps identify coil grip failure events during hundreds of coil changes in a rolling process, and a clamping force issue as potential explanation. The changes are extracted and compared automatically, and impact factors are sorted by relevance.
THE CHALLENGE
When a KPI turns red in metalworking or metal fabrication, finding the root cause often means manually pulling data, aligning records across events, and relying on individual experts. Visplore provides a structured, guided path from your iba data to validated hypotheses — without days of manual time series analysis.
What Visplore Brings to Your iba Infrastructure
Visplore is an analysis layer complementing your iba environment. It works with what you already have.
iba HD Server
The iba HD Server centralizes your plant’s time series data and production events at full resolution, continuously and automatically. Visplore connects directly to it, making all that captured data instantly available for systematic analysis across your metalworking operation.
Visplore
Visplore answers the “why” behind your KPIs. It enables advanced analytics across hundreds of production events — without programming or manual data preparation. Fully on-premise, European-built, no data ever leaves your plant network.
USE CASES
Real troubleshooting scenarios from metalworking and metal fabrication plants, powered by Visplore on top of iba HD Server data.
Cross-Event Analysis
KPI shows increased scrap on a specific product. Select good vs. bad production orders, let Visplore rank which process parameters differed most across the metal fabrication chain.
Time Series Analysis
Recent press or rolling mill cycles are running longer than baseline. Time series analysis across hundreds of events over weeks identifies which phase is drifting and what changed.
Signal Correlation
Furnace or drive energy consumption has increased. Correlate with operational signals, maintenance events, and material properties across weeks of of metalworking production data in minutes.
Pattern Analysis
Detect subtle shifts in vibration, temperature, or torque patterns across machine cycles before they become failures — advanced analytics that let you act when KPIs turn yellow, not red.
Cross-Source Analysis
Understand how material input properties and recipe parameters influence output quality — by filtering and segmenting HD Server events by product type or heat number across your metal works.
Analysis Templates
Build reusable root cause analysis templates for recurring quality issues. Every engineer at every site follows the same guided workflow — reducing dependency on individual experts.
INTEGRATION IN ACTION
Watch how Visplore imports time series data and Event Stores, filters by product type, and enables immediate cross-event analysis — all without leaving your on-premise environment.
CUSTOMER VOICES
“Fast troubleshooting empowers our engineers to make data-driven decisions that save millions of EUR. We no longer wait for the central analytics team to build a report.”
Plant Manager
Metals & energy sector
“Visplore connects seamlessly to our iba infrastructure. All our event data is immediately accessible and every engineer can run their own root cause analysis without manual data preparation.”
Head of IT / OT Infrastructure
Specialty metals manufacturer
TRUSTED BY
GET STARTED
We’ll show you how Visplore works with your iba HD Server data using a root cause analysis scenario relevant to your metalworking operation.
