Advanced self-service analytics for Pulp & Paper
The most effective solution for fast RoI
Why our customers prefer Visplore
Important Insights
“Visplore enables our process engineers to analyze data from our Aveva PI Systems deeper.
This provides important insights and supports more and more Mondi Sites in continuous process optimization tasks.”
Wolfgang Meyer
Head of Production Solutions,
Mondi AG
Use Cases for real value
Grade-centric process performance dashboards
“Visplore shows us process stability issues for 50+ grades within 20 seconds and reduced the time for root- cause analysis by 80%.”
Varying product grades and grammages cause a high degree of process variability, that needs to be considered for monitoring and data analysis. Visplore tackles this variability in a unique way and provides easy-to-use tools for ensuring process stability, conformity, and efficiency. Coupled charts of grades, grammages, and process data provide transparency across all of your product variability, and allow for drill-down and comparison of grades at one click. This saves numerous valuable hours of your process engineers, and reduces time-to-root cause significantly.
Predictive quality modelling from process and ERP data
“It took us one hour rather than a week to get from disjoint data sources
to a trustworthy model predicting quality KPIs 6 hours upstream.”
Predicting product quality from process data enables reducing resource waste and meeting customer quality requirements. Visplore makes quality modelling easy also for non-data scientists. Within minutes, process engineers integrate data from historians, files, and ERP data bases, and can compensate for time offsets along the process. The modelling accounts for process differences due to grades or grammages, and makes the impact of variations in process settings and conditions understandable. This is the key to optimal quality and OEE.
Transparent grade changeover optimization
“We analyzed hundreds of changeovers within 4 hours rather than weeks, and identified key process parameters that helped us to reduce changeover downgrades durations by 20%.”
The efficiency and stability of grade or grammage changeovers significantly impacts your OEE. Visplore opens up a different, more transparent approach to grade changeover optimization for your process engineers. Identify key changeover process parameters to reduce losses (OEE, downgrade reduction, variable costs) and develop optimal process patterns (golden changeover) per board machine and type of changeover. This will get you to more predictable changeovers that waste less process time and precious resources.
Plug and play for your data landscape
